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Table of Contents
$ k" K; a, [: E7 o8 i2 cI. Purpose 目的
/ @, o- W0 O8 x- q0 S$ _; yII. Scope 適用范圍
* b* [9 I8 q5 C9 CIII. Die classification 模具等級
7 F5 }: ?! q2 O3 C" Z) I! i2 ]' o# `IV. Metal stamping dies-General Requirements 五金模具一般要求8 L' U1 x u8 H# y
Die design and construction data sheet 模具設(shè)計及組裝時間表
5 j9 h% ^- Y. g ~! NDie design approval 模具設(shè)計審核
, X* B1 t" B$ n$ V1 t* `0 ^5 PDie design ownership 模具設(shè)計所有權(quán)7 v' [& Z* ~, t6 M. H! U
Die noise模具噪音
' _9 v' ]. f4 p' jDie design responsibilities 模具設(shè)計責(zé)任0 P0 N% t3 c$ N. j S' Q
Die performance模具性能( \4 U2 ~: `$ F! a
V. Die design criteria 模具設(shè)計標(biāo)準(zhǔn)8 g$ ]& O1 L1 i' @7 F
A. Preferred components優(yōu)先配件(首選零件)
7 L* m" a$ i1 ~+ B0 JB. Production material產(chǎn)品材質(zhì)
. Q1 R+ B$ L$ q |* {1 y1 ? oC. Calculating operating tonnage of die 模具工作噸位
/ {" j7 s, K% E4 \4 aD. General die life and construction 模具壽命及構(gòu)造
* [" i9 x+ G1 g& q/ c. z, O- i# l. sE. Safety安全
+ L% n& K s( ~* A7 VF. Scrap removal廢料移出裝置
& Y2 R$ z1 \% y1 V& s3 o5 ZG. Die set 模座
. \8 u% Q7 m) j$ X% U! pH. Die mounting 模具安裝
$ S% U3 v- n6 @. V9 U; B6 v1 U2 yI. Maintenance requirements 維修要求0 P6 D! a* H' @3 Z
J. Die lubricants模具潤滑
3 T# l0 u0 C7 y( ?K. Die protection模具保護裝置/ _' q% i7 k$ n" _- J
L. Shear clearances沖裁間隙( N2 a$ a3 R8 Q3 l
M. Stock guiding and control材料導(dǎo)向及定位) |( i' h% @4 t5 M
N. Die material模具材料
$ x ]+ s/ b. C% ~" YO. Parallels墊腳
4 j- w0 E, P1 |4 W$ yP. Dowels合銷
/ Z; L3 s5 q4 K7 Z. M K- @2 o* YQ. Punches, buttons, and retainers 沖頭，鑲件以及固定器
7 g3 A$ L3 K# l$ T) F9 E& |* g3 |R. Springs彈簧& B& H9 n' S& ]% `, D( j
S. Strippers脫料裝置
0 p' E- n- Z6 v$ D$ zT. Nitrogen systems氮氣系統(tǒng)
3 ~" O. A8 P1 n9 U, d) JU. Positive knockouts正面取出) n: `( E; U% h9 U: v' d
V. Pressure pins頂料銷
7 T! O' \ i" E6 v6 V0 A; rX. Forming and drawing dies成型及拉伸模具
1 a9 `8 L7 P: {2 q$ }8 M% cY. Cam and slide type dies凸輪和滑塊式模具 % b _! Q: \/ p8 b% D4 H) h
VI. Stamping and marking 鋼印及標(biāo)記
2 ~. h* [3 n8 w+ P) QVII. Tryout and approval to ship 試模及船運& K# n, B2 `+ }8 j* }6 S
VIII. Tryout, recertification, and final approval 試模，證明及最終承認(rèn)/ t: E, S* P: q+ G; ~6 l
IX. Payment terms 付款條約
' V/ v. `0 s" ]2 ]* z" jX. Substitutions(spare parts) 備件 5 A3 P ]9 J! h! S/ G8 u
XI. Changes設(shè)變
% m8 M, s6 V! P0 W2 mAny deviation from this Die Building Requirements & Specifications will require a written request from vendor to the Su-dan Corporation Project Engineer.' l3 P0 ~& ], M& R5 k) X" v" U) l# s- {
如有任何違背本份模具制造要求及規(guī)范，供應(yīng)商都需向 Su-dan項目工程師提供一份書面要求。
; U8 E* l& ~* @! [; s1 ]; DI. Purpose 目的
' d0 I' F3 \/ u" S: G% I& d; |A. The purpose of this metal stamping die standard is to provide detailed instructions for use in the design, construction, and testing of all metal stamping dies supplied to the Su-dan Corporation
8 q- C6 t, x e# u0 h7 z+ s5 F本份模具標(biāo)準(zhǔn)是向所有提供給Su-dan公司的五金模具的設(shè)計、組立、試模提供細(xì)節(jié)指導(dǎo)。. c+ G8 ?/ Y3 B q
1.Su-dan requires die(s) to produce finished parts that conform to:+ x# K, y# O5 C+ w( D
Su-dan要求模具制造的產(chǎn)品應(yīng)與以下保證一致：8 x/ R0 R$ i# |/ F3 w
a. The part drawing. 產(chǎn)品圖面7 t, L- A9 R* v. Z. n
b.Including geometric dimensioning and tolerancing.
9 L. `; b% }" K% c形狀尺寸及公差1 }; I: [+ M' }0 U% e5 ~# |# G, n* k
c.Requirements for first parts approval process.
2 R! Y$ m5 g7 b4 v8 U: a3 J$ g首件承認(rèn)程序要求+ u7 j' S) f- O$ {- `+ _% r. Q6 |5 L- \* T
2.This standard and the specifications referenced herein are issued to:( ^. E* n0 d H% k( T; [, u# z% e. S
本標(biāo)準(zhǔn)是應(yīng)用：
1 ~2 P4 r4 w# b3 a" Y Qa.Define the general classifications of metal stamping dies for Su-dan. 定Su-dan五金模具分類( S( T+ Q1 ?1 B" x9 u( _
b.Reduce the dies design and build costs by: 通過以下條款降低模具設(shè)計及組立成本 Y4 |8 |) @& Z/ ~" x+ O$ o/ G
(1)Standardization of design, which will decrease review time and expense.
) c6 k2 @. Q! G* x% A" j/ j; L7 v設(shè)計標(biāo)準(zhǔn)化將降低審圖時間及成本 1 T/ m3 ?, X, K& R) _) _
(2) Using commercially available die components. 使用標(biāo)準(zhǔn)件 ) o8 e0 u4 P: D
c.Assure the safety of Su-dan personnel. 確保Su-dan員工安全
5 Q2 z/ ^$ n* K1 c) Kd.Promote superior tool design and consistent die making practices.8 O0 `" H4 v% \% I* ~. @% p5 z- D
提升模具設(shè)計能力及協(xié)調(diào)模具制造習(xí)慣+ z" P& S2 H! e- _9 ~! C
II. Scope
8 j/ G. E4 F! ?* AA. All metal stamping dies supplied to Su-dan will comply with the requirements specified herein and as stated in the die design and construction data sheets.! @) V& _3 u/ E
所有供應(yīng)給Su-dan的鐵件模具必須遵守這份指定的及在模具設(shè)計及組裝表冊里規(guī)定的要求
9 ~' s, ]" @9 t0 T5 @4 h4 ]III. Die Classifications 模具級別
. a' G' z7 n7 U/ wA. All dies will be constructed for inter-changeability of perishable die blocks, punches, retainers, die buttons, and pilots.
5 ^) ~1 l' Z8 V0 w模具需保證易壞的鑲快、沖頭、固定器、引導(dǎo)沖組裝的易換性。
4 o8 q% X- R b# R, fB. Die material requirements: 模具材質(zhì)要求
; N/ u7 @1 s: m# oDie Component Description模具組件名稱Die Material Type材質(zhì)種類
8 ^1 D3 {5 p; M8 zDie steel 模板D2 or better3 U- R/ y3 T6 o
Filler steel 導(dǎo)料板 HRS/CRS
! e. Y6 w) H+ v+ _7 sButtons 鑲件M-2
% }( p8 U0 C4 k' V: e3 cPilots 引導(dǎo)沖M-2
- F7 n: y5 [# E4 _7 WPunches 沖頭M-2
% z w6 E6 Z3 xButtons & punch retainers 鑲件及沖頭固定裝置 A2, 6150,
' ~) _- P' A" l) w) {$ Q-4140 steel - hardened# u6 w* d/ Y9 |& W
Pressure pads 壓料墊板 6150 or 4140 steel -hardened (See p.17, S-16)
, i+ W' E$ K" V3 r. {( i& eStripper windows 脫料板快拆窗口 6150, 4140 or 0-1 steel hardened/ l$ e9 X1 M k! C9 {
-(See p. 17, S-16)5 r7 {% x" h- p
Form steel成型D2 or better
0 ~: @# N& X+ {& h% ^ j6 [In any application where Su-dan is stamping a high strength or high carbon material the use of CPM-4, CPM10V, and CRU-Wear material with a surface coating should be discussed.
+ \2 S. k, n4 h0 b1 O# W% Y. a+ S在Su-dan沖壓高強度及高碳材質(zhì)的地方，如應(yīng)用……表面強化需討論7 o0 X) k& O2 E6 L3 |! F
IV. Metal Stamping Dies - General Requirements: 五金模具——一般要求
" v8 ~7 N6 A5 |/ M/ Z& p# H8 VA. Die design and construction data sheet: 模具設(shè)計與組立數(shù)據(jù)表 g; f t9 T- F( ~2 u& _) b, R: v
1. The Su-dan Engineer shall complete and submit data sheet with each die proposal request (Including shut height, feed levels, parallels, etc.).! S/ F* i3 M5 ~: n
Su-dan工程師應(yīng)填寫及提供每一套模具方案要求的資料表（包括閉模高度、送料高度、墊腳等）
$ {# J: _: L' D$ V( v/ B$ ~2. Data sheet will be updated at final die design review, including the Project Engineer and the vendor’s recommendations, which will become part of the general die specifications.
) u' @3 a3 F8 |資料表在最終模具審核時應(yīng)該更新，項目工程師及供應(yīng)商的建議都將成為普通模具規(guī)范的一部分。 |
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發(fā)表于 2009-3-22 14:40:27
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